There will be signs before the failure of screw air compressor, such as abnormal sound during unit operation, high temperature, oil leakage, increased oil consumption, etc. Some phenomena are not easy to detect, which requires us to do a good job in daily inspection. Below, Shandong screw air compressor manufacturer will list the fault alarm causes and treatment measures during the operation of the unit.
螺桿空壓機使用過程中常見報警:
Common alarms during the use of screw air compressor:
Oil filter: when the unit is running, the impurities in the air are sucked into the compressor, causing the oil filter to be dirty and blocked, so that the pressure difference between the front and back of the oil filter is too large, and the lubricating oil cannot enter the compressor according to the normal flow, resulting in the high temperature fault of the unit. Therefore, when the inlet and outlet oil pressure difference exceeds 0.18mpa, the filter element shall be replaced in time.
Fault alarm of oil-gas separator: the compressed air from the air compressor head will carry part of the oil. Large oil droplets are easy to separate when passing through the oil-gas separation tank, while small oil droplets (suspended oil particles with a diameter of less than 1um) must be filtered through the micron and glass fiber filter material layer of the oil-gas separation filter element. When it is too dirty, it will affect the lubrication cycle and cause overheating shutdown. Generally, it can be judged by the pressure difference before and after loading. When the pressure difference at both ends is 3 times that at the beginning of opening the air compressor or Z large pressure difference reaches 0.1MPa, it shall be cleaned or replaced in time.
Low oil level means that the oil level in the oil-gas separator is low and no oil can be seen in the oil level gauge. If the oil level is lower than the lower end of the inspection pipe, it shall be supplemented immediately. During operation, the position lower than the middle of the oil standard shall also be supplemented in time.
散熱不佳:油量、油質(zhì)不正常。
Poor heat dissipation: abnormal oil quantity and quality.
加卸載超機組運行壓力。
The loading and unloading exceeds the operating pressure of the unit.
Screw air compressor runs at high speed for a long time, which is prone to oil aging and coking, poor lubricating oil circulation, filter blockage, too much water and oil in compressed air, high temperature shutdown and other problems. Mastering common fault solutions can help us shorten the maintenance time.