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在線留言一、是應(yīng)考慮排氣壓力的高低和排氣量大小。一般用途空氣動(dòng)力用壓縮機(jī)排氣壓力為
1、 It should consider the level of exhaust pressure and exhaust volume. The discharge pressure of general purpose air power compressor is
0.7MPa,老標(biāo)準(zhǔn)為0.8MPa。目前社會(huì)上有一種排氣壓力為0.5MPa的空壓機(jī),從使用角度看是不合理的,因?yàn)閷?duì)風(fēng)動(dòng)工具而言其壓力余量太小,輸氣距離稍遠(yuǎn)一些就不能使用。另外,從設(shè)計(jì)角度看,這種壓縮機(jī)設(shè)計(jì)為一級(jí)壓縮,壓比太大,易引起排氣溫度過高,造成氣缸積炭,導(dǎo)致事故發(fā)生。如果用戶所用的壓縮機(jī)大于0.8MPa,一般要特別制造,不能采取強(qiáng)行增壓的辦法,以免造成事故。
7 MPa, the old standard is 0. 8 MPa. At present, there is an air compressor with the exhaust pressure of 0.5MPa in the society, which is unreasonable from the point of view of use, because for the pneumatic tools, the pressure margin is too small, and the gas transmission distance is a little longer, so it can't be used. In addition, from the design point of view, this kind of compressor is designed as one-stage compression. If the pressure ratio is too large, it is easy to cause the exhaust temperature to be too high, resulting in carbon deposition in the cylinder and accidents. If the compressor used by the user is greater than 0.8MPa, it should be specially manufactured, and the forced pressurization method should not be adopted to avoid accidents.
排氣量是空壓機(jī)的主要參數(shù)之一,選擇空壓機(jī)的氣量要和所需的排氣量相匹配,并留有
Exhaust volume is one of the main parameters of the air compressor. The air volume of the air compressor should match the required exhaust volume, and there should be enough space
10%的余量。如果用氣量大而空壓機(jī)排氣量小,風(fēng)動(dòng)工具一開動(dòng),會(huì)造成空壓機(jī)排氣壓力的大
10% margin. If the air consumption is large and the air compressor exhaust volume is small, once the pneumatic tool is started, the air compressor exhaust pressure will be large
大降低,而不能驅(qū)動(dòng)風(fēng)動(dòng)工具。當(dāng)然盲目追求大排氣量也是錯(cuò)誤的,因?yàn)榕艢饬吭酱髩嚎s機(jī)配的電機(jī)越大,不但價(jià)格高,而且浪費(fèi)購置資金,使用時(shí)也會(huì)浪費(fèi)電力能源。
Large reduction, but not drive pneumatic tools. Of course, it is also wrong to blindly pursue large exhaust volume, because the larger the exhaust volume is, the larger the motor of the compressor is, which is not only expensive, but also a waste of purchase funds and electric energy.
另外,在選排氣量時(shí)還要考慮高峰用量和通常用量及低谷用量。如果低谷用量較大,而通
In addition, the peak consumption, the normal consumption and the low consumption should be considered when selecting the exhaust volume. If the low consumption is large, and pass
常用量和高峰用量都不大,國外通常的辦法是以較小排氣量的空壓機(jī)并聯(lián)取得較大的排氣量,
The commonly used quantity and peak consumption are not large, and the common way abroad is to use air compressors with smaller exhaust quantity in parallel to obtain larger exhaust quantity,
隨著用氣量增大而逐一開機(jī),這樣不但對(duì)電網(wǎng)有好處,而且能節(jié)約能源。
With the increase of gas consumption, start up one by one, which not only benefits the power grid, but also saves energy.
二、是要考慮用氣場(chǎng)合和條件。如用氣場(chǎng)地狹小(船用、車用),應(yīng)選立式;如用氣場(chǎng)合有長
2、 It is necessary to consider the conditions of gas field. If the gas field is narrow (for ships and vehicles), it should be vertical; if the gas field is long, it should be vertical
距離的變化(超過500米),則應(yīng)考慮移動(dòng)式;如果使用場(chǎng)合不能供電,則應(yīng)選擇柴油機(jī)驅(qū)動(dòng)式;如果使用場(chǎng)合沒有自來水,就必須選擇風(fēng)冷式。
If the distance changes (more than 500 meters), the mobile type should be considered; if the use of occasions can not supply power, the diesel engine driven type should be selected; if there is no running water in the use of occasions, the air-cooled type must be selected.
在風(fēng)冷、水冷兩種冷卻方式上,用戶常有錯(cuò)誤的認(rèn)識(shí),認(rèn)為水冷好,其實(shí)不然。國內(nèi)外小
In terms of air cooling and water cooling, users often have a wrong idea that water cooling is good, but it is not. Small enterprises at home and abroad
型壓縮機(jī)中風(fēng)冷式大約占到90%以上,這是因?yàn)樵谠O(shè)計(jì)上風(fēng)冷簡(jiǎn)便,使用時(shí)無需水源。
The air-cooled type accounts for more than 90% of the total air-cooled compressors. This is because the air-cooled compressor is simple in design and no water source is needed in use.
而水冷式壓縮機(jī)的致命缺點(diǎn)有四:必須有完備的上下水系統(tǒng),投資大;水冷式冷卻器壽命
The fatal shortcomings of water-cooled compressor are four: it must have a complete water supply and drainage system, large investment; the service life of water-cooled cooler
短;在北方冬季還容易凍壞氣缸;在正常的運(yùn)轉(zhuǎn)中會(huì)浪費(fèi)大量的水。
Short; in the north, it is easy to freeze the cylinder in winter; a lot of water will be wasted in normal operation.
三、是要考慮壓縮空氣質(zhì)量。一般空壓機(jī)產(chǎn)生的壓縮空氣均含有一定量潤滑油,并有一定量
3、 Is to consider the quality of compressed air. Generally, the compressed air produced by air compressor contains a certain amount of lubricating oil and a certain amount of oil
的水,有些場(chǎng)合是禁油和禁水的,這時(shí)不但對(duì)壓縮機(jī)選型要注意,必要時(shí)要增加附屬裝置。
In some cases, oil and water are forbidden. At this time, attention should be paid not only to the selection of compressor, but also to the addition of auxiliary devices when necessary.
解決的辦法:一是選用無潤滑壓縮機(jī)。這種壓縮機(jī)氣缸中基本上不含油,其活塞環(huán)和填料
The solution: one is to choose non lubricated compressor. This kind of compressor cylinder basically does not contain oil, its piston ring and packing
一般為聚四氟乙烯。但這種機(jī)器也有缺點(diǎn),潤滑不良,故障率高;聚四氟乙烯也是一種有害物質(zhì),食品、制藥行業(yè)不能使用;無潤滑壓縮機(jī)只能做到輸氣不含油,不能做到不含水。第二種也是常用的方法,是將空壓機(jī)(無論哪種)再加一級(jí)或二級(jí)凈化裝置或干燥器。這種裝置可使壓縮機(jī)空氣既不含油又不含水,使壓縮空氣中的含油水量在5ppm以下,可滿足工藝要求。
It is usually polytetrafluoroethylene. But this kind of machine also has some disadvantages, such as bad lubrication and high failure rate; PTFE is also a harmful substance, which can not be used in food and pharmaceutical industries; the unlubricated compressor can only transport gas without oil, and can not do without water. The second is also commonly used method, is the air compressor (no matter which) plus one or two purification device or dryer. This device can make the air of the compressor contain neither oil nor water, and the oil and water content in the compressed air is less than 5ppm, which can meet the process requirements.
四、是要考慮壓縮機(jī)運(yùn)行的安全性??諌簷C(jī)是一種帶壓工作的機(jī)器,工作時(shí)伴有溫升和壓
4、 It is necessary to consider the safety of compressor operation. Air compressor is a kind of machine with pressure, which is accompanied by temperature rise and pressure drop
力,其運(yùn)行的安全性要放在首位。國家對(duì)壓縮機(jī)的生產(chǎn)實(shí)行規(guī)范化的“兩證”制度,即壓縮機(jī)生產(chǎn)許可證和壓力容器生產(chǎn)許可證(儲(chǔ)氣罐)。因此,在選購壓縮機(jī)產(chǎn)品時(shí),要嚴(yán)格審查“兩
The safety of its operation should be put in the first place. The State implements the standardized "two licenses" system for the production of compressors, i.e. compressor production license and pressure vessel production license (gas storage tank). Therefore, in the purchase of compressor products, it is necessary to strictly review the "two aspects"
證”。通常有證廠家的產(chǎn)品質(zhì)量保證系統(tǒng)是完善的,不會(huì)出現(xiàn)大的質(zhì)量問題, 即使出現(xiàn)一些問題,也會(huì)由廠家負(fù)責(zé)三包。
This is the first time that we have been able to find the evidence. Generally, the product quality assurance system of a certified manufacturer is perfect, and there will be no major quality problems. Even if there are some problems, the manufacturer will be responsible for the three guarantees.
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